Understanding Print Sizes: Rollups, A5 Flyers, and Tri-Fold Brochures

Over the last few months, we at Creativa Forge have been working on a wide range of projects involving printouts and promotional materials, such as flyers, rollups, and brochures. These tools remain essential for businesses aiming to create a strong physical presence at events, conferences, retail spaces, and marketing campaigns.

During this process, we realized that many people who are just starting their business or exploring marketing materials are often unsure about the different print sizes, their specifications, and when to use each format. This guide aims to clarify these essentials and help you choose the right format for your next project.


Why Printed Promotional Materials Still Matter

In an increasingly digital world, printed materials continue to play a vital role in marketing. They offer a tangible connection with your audience, enhance brand credibility, and are particularly effective in environments such as:

  • Trade shows and exhibitions
  • Retail stores and showrooms
  • Corporate events and conferences
  • Local promotions and direct marketing
  • Reception areas and offices

Printed materials provide a lasting impression and can communicate key information quickly and effectively.


Rollups (Roller Banners)

📏 Standard Sizes

Rollups, also known as roller banners or pull-up banners, are among the most popular promotional tools for events. The most commonly used sizes include:

Size (Width × Height)Usage
80 × 200 cmMost popular and portable; ideal for events and conferences
85 × 200 cmSlightly wider for enhanced visibility
100 × 200 cmOffers more space for impactful visuals
120 × 200 cmSuitable for spacious exhibition stands

📌 Important Design Specifications

  • Bleed: 3–5 mm on all sides.
  • Safe Area: Keep essential content at least 50 mm from the edges.
  • Base Allowance: Approximately 100–150 mm at the bottom is hidden inside the stand mechanism.
  • Resolution: 150–300 DPI at full size.
  • Color Mode: CMYK (preferably FOGRA39 for European printing standards).

📍 Where Rollups Are Mostly Used

  • Trade shows and exhibitions
  • Conferences and seminars
  • Retail environments
  • Reception areas
  • Product launches and promotional events

✅ Why Choose a Rollup?

  • Easy to transport and assemble
  • Reusable and durable
  • High visual impact
  • Cost-effective marketing solution

A5 Flyers

📏 Standard Size

  • A5: 148 × 210 mm (half of an A4 sheet)

📌 Design Specifications

  • Bleed: 3 mm
  • Safe Margin: 5–10 mm
  • Resolution: 300 DPI
  • Color Mode: CMYK (FOGRA39 recommended)
  • Paper Options: Typically printed on 130–350 gsm paper, depending on the desired quality.

📍 Where A5 Flyers Are Mostly Used

  • Event promotions
  • Restaurant and café menus
  • Special offers and discounts
  • Product or service announcements
  • Direct mail campaigns

✅ Why Choose an A5 Flyer?

  • Compact and easy to distribute
  • Cost-effective for large print runs
  • Ideal for concise messaging
  • Convenient to carry and store

Tri-Fold Brochures

📏 Standard Sizes

The most common tri-fold brochure sizes are:

FormatFlat SizeFolded Size
A4 Tri-Fold210 × 297 mm99 × 210 mm (per panel)
Letter Tri-Fold216 × 279 mm93 × 216 mm (per panel)

📌 Panel Considerations

To ensure proper folding, the inside flap is usually 2–3 mm narrower than the other panels. This prevents buckling and ensures a clean, professional finish.

📌 Design Specifications

  • Bleed: 3 mm
  • Safe Margin: 5–10 mm
  • Resolution: 300 DPI
  • Color Mode: CMYK (FOGRA39 recommended)
  • Paper Weight: Typically 170–250 gsm for easy folding.

📍 Where Tri-Fold Brochures Are Mostly Used

  • Corporate presentations
  • Tourism and travel guides
  • Healthcare and educational materials
  • Product catalogs
  • Service overviews

✅ Why Choose a Tri-Fold Brochure?

  • Structured storytelling across panels
  • Professional and informative
  • Compact yet content-rich
  • Easy to display in brochure stands

Designing with Affinity: A Seamless Workflow

One of the tools that has significantly enhanced our workflow at Creativa Forge is the Affinity Suite. The integration of Designer, Photo, and Publisher into a single environment allows designers to switch seamlessly between vector, raster, and layout tasks without leaving the project.

🔄 Key Advantages of the Affinity Workflow

1. Seamless Persona Switching

  • Designer Persona: Ideal for vector illustrations, logos, and icons.
  • Photo Persona: Perfect for image editing, retouching, and color correction.
  • Publisher Persona: Enables professional page layout and print-ready document preparation.

This unified workflow ensures that all elements share the same document settings, such as color profiles, bleed, margins, and resolution, eliminating compatibility issues and saving valuable time.

2. Consistent Print Settings

Working within a single file means that designers can maintain:

  • CMYK color consistency
  • Accurate bleed and margin settings
  • High-resolution images
  • Properly embedded or outlined fonts

3. Efficiency and Flexibility

The ability to make on-the-fly adjustments—whether editing an image, refining vector graphics, or rearranging layout elements—streamlines the entire design process and enhances productivity.


Print Setup Essentials: Quick Reference

MaterialSizeBleedResolutionColor ModeCommon Use
Rollup80 × 200 cm3–5 mm150–300 DPICMYK (FOGRA39)Events & exhibitions
A5 Flyer148 × 210 mm3 mm300 DPICMYK (FOGRA39)Promotions & handouts
Tri-Fold BrochureA4 (210 × 297 mm)3 mm300 DPICMYK (FOGRA39)Corporate information

Final Recommendations

To ensure your printed materials achieve the best possible results, consider the following tips:

✅ 1. Choose the Right Format

Select the material based on your communication goals, rollups for visibility, flyers for quick distribution, and brochures for detailed information.

✅ 2. Prioritize Print-Ready Settings

Always design in CMYK, use 300 DPI for smaller formats, and include proper bleed and safe margins to avoid unexpected trimming issues.

✅ 3. Maintain Visual Hierarchy

Use clear headings, concise text, and strong imagery to guide the reader’s attention and enhance readability.

✅ 4. Test with a Digital Proof

Before printing large quantities, review a digital or physical proof to ensure color accuracy and layout precision.

✅ 5. Leverage Modern Design Tools

Utilizing integrated software like the Affinity Suite allows for a more efficient workflow and ensures consistency across all design elements.


Conclusion

Understanding the standard sizes and specifications of rollups, A5 flyers, and tri-fold brochures is essential for creating effective promotional materials. These formats remain powerful marketing tools that help businesses communicate their message clearly and professionally.

With modern tools such as the Affinity Suite, the design process has become more streamlined than ever, enabling designers to work efficiently while maintaining high-quality, print-ready results.

If you’re planning your next promotional campaign and need expert guidance, Creativa Forge is here to help transform your ideas into impactful printed materials.